Custom Die-Cut Components on a Roll
Die-cut rolls allow individual shapes to be produced from continuous roll material while retaining them on a backing liner for storage, handling and application.
Components can be manufactured to an agreed specification and supplied sequentially on the roll, making them suitable for both manual application and production environments where repeatability is important.
Typical components can include:
The required shape can be developed from a customer drawing, dimensions, sample or existing component.
Efficient for Repeat Production
Where large numbers of identical components are required, cutting each part individually can add unnecessary preparation time.
For higher-volume applications, die-cut rolls can provide a particularly practical way to integrate specialist converted materials into an existing production process.
Providing components in a roll format can help customers:
Kiss-Cut and Roll-Fed Formats
Depending on the material and application, components can be kiss-cut, allowing the required shape to be cut through the functional material while remaining attached to the supporting release liner.
The individual component can then be removed from the roll when required, while the liner keeps the remaining parts organised and protected.
This type of presentation is particularly useful for adhesive-backed materials and other components that need to be applied repeatedly during production.
Specialist Materials
Teastech works with a broad range of specialist industrial materials suitable for conversion and die cutting.
Depending on the application, these can include:
Designed Around Your Application
The correct die-cut solution depends on more than the dimensions of the finished part.
When developing a component, considerations can include:
Teastech can work with customers to establish both the appropriate material and the finished roll specification.
Supporting Manual and Production-Line Application
Roll presentation can be particularly useful where operators need to apply the same component repeatedly.
The roll keeps individual pieces organised and allows components to be removed as required without searching for, measuring or manually cutting each part.
For suitable higher-volume applications, the format can also support more automated handling and dispensing methods.
Repeatable Fabrication
Once a component has been developed and approved, Teastech can manufacture future requirements to the agreed specification.
This provides customers with a consistent, production-ready component and removes the need to convert specialist material internally each time it is required.
Our wider fabrication capabilities also mean that we can advise where another format may be more appropriate, including: