Custom-Fabricated PTFE Sleeves 

PTFE-coated fabrics combine excellent release properties with resistance to high temperatures, making them particularly suitable for machinery where heated surfaces come into contact with materials that may soften, melt or stick. 

Teastech can fabricate sleeves to suit the dimensions and configuration of the customer’s equipment, with the material and construction selected according to the operating requirements. 

Typical considerations include: 

  • Component dimensions and shape 
  • Operating temperature 
  • Required release performance 
  • Mechanical wear and abrasion 
  • Frequency of replacement 
  • Required material thickness 
  • Method of fitting and securing the sleeve 

Sleeves for uPVC Window Welding 

One important application for fabricated PTFE sleeves is uPVC window and door welding equipment. 

During the welding process, heated machinery comes into contact with softened PVC. Without an effective release surface, PVC can adhere to the equipment, resulting in material build-up, increased cleaning and the potential for inconsistent welds. 

PTFE-coated fabric sleeves are widely used within the window welding industry because they combine release performance with the durability required for repeated high-temperature operating cycles. 

Fabricated PTFE sleeves provide a durable non-stick surface that helps

  • Prevent softened PVC from sticking 
  • Protect heated welding components 
  • Reduce material build-up 
  • Simplify cleaning 
  • Reduce maintenance requirements 
  • Support consistent weld quality 
  • Allow worn covers to be replaced efficiently 

Manufactured to Fit Your Equipment 

A key advantage of a fabricated sleeve is that it can be produced specifically for the equipment on which it will be used. 

Rather than cutting and fitting material at the point of installation, Teastech can manufacture a repeatable finished sleeve based on the required dimensions. 

This is particularly useful for customers operating multiple machines or replacing sleeves regularly, as an agreed specification can be reproduced for future orders. 

High-Performance PTFE Materials 

The appropriate PTFE-coated fabric can be selected according to the demands of the application. 

Key material characteristics can include: 

  • Excellent non-stick release 
  • High-temperature resistance 
  • Low friction 
  • Chemical resistance 
  • Good mechanical strength 
  • Resistance to repeated heating cycles 
  • Ease of cleaning 

Fabricated for Efficient Replacement 

Where covers are considered a wearing component, ease of replacement can be an important consideration. 

A correctly fabricated sleeve can make changeover more straightforward while helping ensure that the replacement material is positioned consistently each time. 

For regular production requirements, Teastech can retain an agreed specification so replacement sleeves can be manufactured to the same dimensions and construction. 

From Material Selection to Finished Sleeve 

Teastech combines specialist material knowledge with in-house fabrication capabilities. 

We can work with customers to determine: 

  • The appropriate PTFE-coated fabric 
  • Finished sleeve dimensions 
  • Sleeve construction 
  • Required seams and finishing 
  • Quantity and repeat-order requirements 

Where a sleeve is not the most appropriate solution, we can also advise on alternative fabricated formats such as PTFE sheets, slit tapes, zone tapes or other custom components. 

Discuss Your Sleeve Requirements 

Whether you require PTFE sleeves for uPVC welding equipment or another specialist industrial application, contact the Teastech team to discuss your requirements. 

We can review the application, advise on material selection and fabricate sleeves to suit your equipment and operating conditions.